WSU, PNNL convert biofuel waste into commodity

By Washington State University | October 11, 2017

A method of converting a biofuel waste product into a usable and valuable commodity has been discovered by researchers at Washington State University and Pacific Northwest National Laboratory.

Converting algae to biofuels is a two-step process. The first, developed by PNNL, applies high pressure and high temperature to algae to create bio oil. The second converts that bio oil into biofuel, which can replace gasoline, diesel and jet fuel.

It’s that first step, called hydrothermal liquefaction, that produces waste—approximately 25 to 40 percent of carbon and 80 percent of nutrients from the algae are left behind in wastewater streams.

 

Bionatural gas and fertilizer

The wastewater is generally hard to process because it contains a variety of different chemicals in small concentrations, said Birgitte K. Ahring, professor at WSU Tri-Cities’ Bioproducts, Sciences and Engineering Laboratory. But Ahring and her team have found that adapting anaerobic microbes—microbes that live without oxygen—to break down the remaining residue is a viable option. Through this process, the material becomes degradable and gets transformed into a bionatural gas without the use of harsh chemicals. The solid material that remains can also be applied as a fertilizer or recycled back into the hydrothermal liquefaction process for further use.

The results of the team’s research are published this month in Bioresource Technology. The team also consists of Keerthi Srinivas, WSU postdoctoral research associate; Sebastian Fernandez, WSU research assistant; Andrew Schmidt, of PNNL’s chemical and biological processes development group; and Marie Swita, of PNNL’s chemical and biological processes development group.

 

Don’t waste waste

“It has always been my mantra that we shouldn’t waste waste,” Ahring said. “We had an idea that we could turn this waste product into something useful, such as a fertilizer. Our findings revealed that we could use this waste product as something much more.”

The ability to convert a waste product into a usable commodity provides algal biorefineries with a solution to a large problem, Ahring said.

“After removing the solids, about 10 percent of the output is bio oil, with the remaining 90 percent being a waste byproduct,” Schmidt said. “The fact that we’ve developed an alternative method to recycle or treat the leftover material means it’s more economical to produce the bio oil, making the potential for commercial use of the process more likely.”

 

Sewage sludge and wastewater

Ahring said the team’s results were so promising that they are now partnering with PNNL on its conversion of sewage sludge to fuel using a similar strategy for the wastewater.

“Today, sewage sludge is found throughout the world,” Ahring said. “Creating a process to produce biofuels, bio-natural gas, and nutrients from this material would be of major importance. The current study has demonstrated that nothing should ever be regarded as a waste, but instead as a resource.”